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- Product Description
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- Commodity name: Ultrasonic Welding Machine
One , Equipment Parameters
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- Equipment dimensions
1.1.1 Welding Machine High-Power Generator Dimensions (Length x Width x Height): 480mm x 365mm x 202mm
1.1.2 Welding machine head dimensions (topmost part: length x width x height): 420mm x 180mm x 290mm
1.1.3 All measuring instruments on the equipment use metric units.
1.2 Equipment Power Requirements
1.2.1 Voltage: 220VAC ±10%; Air supply: Pressure range of 0.4–0.6 MPa, humidity less than 48%, and temperature not exceeding 45°C
1.3 Overall Equipment Description
1.3.1 Device Structure and Components
This metal welding machine primarily consists of an ultrasonic generator, a transducer, upper and lower sonotrodes, pneumatic components, and a frame, among other parts.
1.3.2 The circuit employs a full-bridge high-power mode, offering stable performance and robust output.
1.3.3 The upper and lower pole pieces are made of a new alloy material with excellent wear resistance;
Two , Whole-machine application requirements
2.1 All components are made of metal structures.
2.2 For ease of machine maintenance and transportation, both feature a split structure.
2.3 All equipment is driven by pneumatic systems.
2.4 The equipment is powered by a single-phase supply.
Three , Equipment usage costs
3.1 The upper and lower sound electrodes are wear-and-tear parts, and the ultrasonic transmitter comes with a three-month warranty under normal operation. They can be repaired, but typically require 3 to 4 repairs before being scrapped.
3.2 Foot switch replaced every 1.5 million cycles
3.3 Replace one relay after 1.5 million operations
Four , Safety Measures
The equipment meets the company's factory standards. Usage precautions: If the equipment exhibits welding instability, it is strictly prohibited to continue using it; otherwise, the buyer shall assume full responsibility. Additionally, the upper and lower sound-level components are wear-prone parts—please regularly inspect them for tread wear. If wear becomes severe, replace them promptly.
Five 、 Technical Requirements :
5.1 Welding Process:
(Welding Reference Sample) - Positive electrode: 0.1mm aluminum strip with one layer + 16-30UU aluminum foil with one layer;
- Negative electrode: 0.1mm nickel strip with one layer + 16-30 µm copper foil with one layer;
- Positive electrode: 0.1mm aluminum strip with one layer + 16–30 layers of aluminum foil UU20;
- Negative electrode: 0.1mm nickel strip with one layer + 16–30 layers of copper foil UU20;
5.2 Ultrasound Generator For Siemens program-controlled time mode 。
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